
熊熊大火
轴承加工工具将辊抛光和喷丸作用结合在一起。 当工具高速旋转时,轧辊在凸轮轴上旋转,上升和下降,从而每分钟向工作台面传递多达200,000次快速的火力打击。 加工表面的峰谷被压实成光滑,硬化和超细的表面光洁度。
当满足以下条件时,Bearingizer可能是选择的工具:
- 壁薄的零件-轴承化消除了零件的桶形。
- 壁厚不规则的零件-承压工具会产生一个非常圆的孔,而Roll-a-Finish®工具可能会由于壁厚的变化而产生一个蛋形的孔。
- 孔隙率高的应用场合(例如,含油轴承)—轴承轧辊的较小“足迹”使表面的孔隙完好无损。
- 在必须保持非常严格的公差的应用中-轴承轴承可减少工作表面材料的回弹。 在某些材料中,通过适当的零件准备,承压工具可以将尺寸保持在±.0001英寸(.002毫米)附近,而精加工工具可以达到±.00025英寸(.006毫米)的公差。
如果不存在上述条件,通常会选择Roll-a-Finish®工具,原因有两个:
- 精加工工具的相对较宽的调节范围,通常为.040英寸(1.01毫米),并且
- 易于调整,在Roll-a-Finish工具上采用带齿的调整环。
与Roll-a-Finish工具相比,Bearingizing工具具有更多数量的辊子和较小直径的辊子,并且只能通过更换辊子进行调整。 比起滚动完成工具,承压器还需要更小的预尺寸。
在确实存在上述条件的情况下,应考虑“方位”工具。 Roll-a-Finish工具可将表面硬度提高约5%至10%,而轴承抛光可将硬度提高10%至30%,但表面渗透率却较低。
多个职位
轴承化工具在凸轮轴上提供三个滚动位置(见右图)。 当凸轮的前部(#1位置)磨损时,通过与可移动轴环交换位置,可以将防滚架重新定位到#2和#3位置。 这呈现了新的凸轮表面和原始的构建。 在凸轮上的所有位置都磨损到无法生产合格零件的程度之后,可以使用超大尺寸的辊子来进一步延长工具寿命。 卷尺寸可用.0001英寸(.0025毫米)为增量,并且该工具可适应的最大卷尺寸为.002英寸(.0508毫米)。
可以在三个位置使用:
- 通孔应用。
- 半底层应用程序。
- 打底应用。

标准工具规格

标称 | 建立范围 | 凸轮 | 尚克 | 总长度 | 工作长度 | 不。 | ||||||||
工具尺寸 | 直径 | 直径 | 最大 | 最低限度 | 的 | |||||||||
英寸 | 毫米 | 英寸 | 毫米 | 英寸 | 毫米 | 英寸 | 毫米 | 英寸 | 毫米 | 英寸 | 毫米 | 英寸 | 毫米 | 劳斯莱斯 |
.188 | 4.76 | .1861 | 4.727 | .1281 | 3.254 | .500 | 12 | 5.5 | 139.7 | 2.938 | 74.61 | 2.188 | 55.56 | 6 |
.1901 | 4.829 | |||||||||||||
.219 | 5.56 | .2174 | 5.522 | .1594 | 4.049 | .500 | 12 | 5.5 | 139.7 | 2.938 | 74.61 | 2.188 | 55.56 | 6 |
.2214 | 5.624 | |||||||||||||
.236 | 6 | .2343 | 5.951 | .1670 | 4.242 | .500 | 12 | 6 | 152.4 | 3.438 | 87.31 | 2.375 | 60.32 | 6 |
.2383 | 6.053 | |||||||||||||
.250 | 6.35 | .2486 | 6.314 | .1806 | 4.587 | .500 | 12 | 6 | 152.4 | 3.438 | 87.31 | 2.375 | 60.32 | 6 |
.2526 | 6.416 | |||||||||||||
.276 | 7 | .2743 | 6.967 | .2064 | 5.243 | .500 | 12 | 6 | 152.4 | 3.438 | 87.31 | 2.313 | 58.74 | 6 |
.2783 | 7.069 | |||||||||||||
.281 | 7.14 | .2799 | 7.109 | .2119 | 5.382 | .500 | 12 | 6 | 152.4 | 3.438 | 87.31 | 2.313 | 58.74 | 6 |
.2839 | 7.211 | |||||||||||||
.313 | 7.94 | .3112 | 7.904 | .2212 | 5.618 | .500 | 12 | 6 | 152.4 | 3.438 | 87.31 | 2.313 | 58.74 | 6 |
.3152 | 8.006 | |||||||||||||
.315 | 8 | .3137 | 7.968 | .2238 | 5.667 | .500 | 12 | 6 | 152.4 | 3.438 | 87.31 | 2.313 | 58.74 | 6 |
.3177 | 8.069 | |||||||||||||
.343 | 8.73 | .3425 | 8.700 | .2525 | 6.414 | .500 | 12 | 7 | 177.8 | 4.438 | 112.71 | 3.063 | 77.79 | 6 |
.3465 | 8.801 | |||||||||||||
.354 | 9 | .3530 | 8.966 | .2631 | 6.683 | .500 | 12 | 7 | 177.8 | 4.438 | 112.71 | 3.063 | 77.79 | 6 |
.3570 | 9.068 | |||||||||||||
.375 | 9.53 | .3738 | 9.495 | .2518 | 6.396 | .500 | 12 | 7 | 177.8 | 4.438 | 112.71 | 3.125 | 79.38 | 6 |
.3778 | 9.596 | |||||||||||||
.394 | 10 | .3965 | 9.970 | .2705 | 6.871 | .500 | 12 | 7 | 177.8 | 4.438 | 112.71 | 3.125 | 79.38 | 6 |
.3925 | 10.071 | |||||||||||||
.406 | 10.32 | .4051 | 10.290 | .2831 | 7.191 | .500 | 12 | 8 | 203.2 | 5.438 | 138.11 | 3.563 | 90.49 | 6 |
.4091 | 10.391 | |||||||||||||
.433 | 11 | .4320 | 10.973 | .2779 | 7.059 | .500 | 12 | 8 | 203.2 | 5.438 | 138.11 | 3.688 | 93.66 | 6 |
.4360 | 11.074 | |||||||||||||
.438 | 11.11 | .4365 | 11.087 | .2825 | 7.176 | .500 | 12 | 8 | 203.2 | 5.438 | 138.11 | 3.688 | 93.66 | 6 |
.4405 | 11.189 | |||||||||||||
.469 | 11.91 | .4678 | 11.882 | .3138 | 7.971 | .500 | 12 | 8 | 203.2 | 5.438 | 138.11 | 3.688 | 93.66 | 8 |
.4718 | 11.984 | |||||||||||||
.472 | 12 | .4710 | 11.963 | .3174 | 8.062 | .500 | 12 | 8 | 203.2 | 5.438 | 138.11 | 3.688 | 93.66 | 8 |
.4750 | 12.065 | |||||||||||||
.500 | 12.70 | .4990 | 12.675 | .3450 | 8.763 | .500 | 12 | 8 | 203.2 | 5.438 | 138.11 | 3.688 | 93.66 | 8 |
.5030 | 12.776 | |||||||||||||
.512 | 13 | .5110 | 12.979 | .3568 | 9.063 | .500 | 12 | 8 | 203.2 | 5.438 | 138.11 | 3.688 | 93.66 | 8 |
.5150 | 13.081 | |||||||||||||
.531 | 13.49 | .5303 | 13.470 | .3763 | 9.558 | .500 | 12 | 8 | 203.2 | 5.438 | 138.11 | 3.688 | 93.66 | 8 |
.5343 | 13.571 | |||||||||||||
.551 | 14 | .5500 | 13.970 | .3962 | 10.063 | .500 | 12 | 8 | 203.2 | 5.438 | 138.11 | 3.688 | 93.66 | 8 |
.5540 | 14.072 | |||||||||||||
.563 | 14.29 | .5615 | 14.262 | .4075 | 10.351 | .500 | 12 | 8 | 203.2 | 5.438 | 138.11 | 3.688 | 93.66 | 8 |
.5655 | 14.364 | |||||||||||||
.591 | 15 | .5896 | 14.976 | .4356 | 11.064 | .750 | 20 | 8 | 203.2 | 4.875 | 123.83 | 3.125 | 79.38 | 8 |
.5936 | 15.077 | |||||||||||||
.594 | 15.09 | .5928 | 15.057 | .4388 | 11.146 | .750 | 20 | 8 | 203.2 | 4.875 | 123.83 | 3.125 | 79.38 | 8 |
.5968 | 15.159 | |||||||||||||
.625 | 15.87 | .6240 | 15.850 | .4390 | 15.151 | .750 | 20 | 8 | 203.2 | 4.875 | 123.83 | 3.125 | 79.38 | 8 |
.6280 | 15.951 | |||||||||||||
.630 | 16 | .6290 | 15.977 | .4439 | 11.275 | .750 | 20 | 8 | 203.2 | 4.875 | 123.83 | 3.125 | 79.38 | 8 |
.6330 | 16.078 | |||||||||||||
.656 | 16.67 | .6553 | 16.645 | .4703 | 11.946 | .750 | 20 | 8 | 203.2 | 4.875 | 123.83 | 3.125 | 79.38 | 8 |
.6593 | 16.746 | |||||||||||||
.669 | 17 | .6680 | 16.967 | .4833 | 12.276 | .750 | 20 | 8 | 203.2 | 4.875 | 123.83 | 3.125 | 79.38 | 8 |
.6720 | 17.069 | |||||||||||||
.688 | 17.46 | .6865 | 17.437 | .5015 | 12.738 | .750 | 20 | 8 | 203.2 | 4.875 | 123.83 | 3.125 | 79.38 | 8 |
.6905 | 17.539 | |||||||||||||
.709 | 18 | .7080 | 17.983 | .5227 | 13.277 | .750 | 20 | 8 | 203.2 | 4.875 | 123.83 | 3.125 | 79.38 | 10 |
.7120 | 18.085 | |||||||||||||
.719 | 18.26 | .7178 | 18.232 | .5328 | 13.533 | .750 | 20 | 8 | 203.2 | 4.875 | 123.83 | 3.125 | 79.38 | 10 |
.7218 | 18.334 | |||||||||||||
.748 | 19 | .7470 | 18.974 | .5620 | 14.275 | .750 | 20 | 8 | 203.2 | 4.875 | 123.83 | 3.125 | 79.38 | 10 |
.7510 | 19.075 | |||||||||||||
.750 | 19.05 | .7490 | 19.025 | .5640 | 14.326 | .750 | 20 | 8 | 203.2 | 4.875 | 123.83 | 3.125 | 79.38 | 10 |
.7530 | 19.126 | |||||||||||||
.781 | 19.84 | .7803 | 19.820 | .5953 | 15.121 | .750 | 20 | 8 | 203.2 | 4.875 | 123.83 | 3.125 | 79.38 | 10 |
.7843 | 19.921 | |||||||||||||
.787 | 20 | .7860 | 19.964 | .6014 | 15.276 | .750 | 20 | 8 | 203.2 | 4.875 | 123.83 | 3.125 | 79.38 | 10 |
.7900 | 20.066 | |||||||||||||
.813 | 20.64 | .8115 | 20.612 | .6265 | 15.913 | .750 | 20 | 8 | 203.2 | 4.875 | 123.83 | 3.125 | 79.38 | 10 |
.8155 | 20.714 | |||||||||||||
.827 | 21 | .8260 | 20.980 | .6408 | 16.276 | .750 | 20 | 8 | 203.2 | 4.875 | 123.83 | 3.125 | 79.38 | 10 |
.8300 | 21.082 | |||||||||||||
.844 | 21.43 | .8428 | 21.407 | .5958 | 15.133 | .750 | 20 | 9 | 228.60 | 5.875 | 149.23 | 3.75 | 95.25 | 10 |
.8468 | 21.509 | |||||||||||||
.866 | 22 | .8650 | 21.971 | .6181 | 15.700 | .750 | 20 | 9 | 228.60 | 5.875 | 149.23 | 3.75 | 95.25 | 10 |
.8690 | 22.076 | |||||||||||||
.875 | 22.22 | .8740 | 22.200 | .6270 | 15.926 | .750 | 20 | 9 | 228.60 | 5.875 | 149.23 | 3.75 | 95.25 | 10 |
.8780 | 22.301 | |||||||||||||
.905 | 23 | .9050 | 22.987 | .6583 | 16.721 | 1.000 | 25 | 10 | 254.00 | 6.125 | 155.58 | 4.00 | 101.60 | 10 |
.9090 | 23.087 | |||||||||||||
.906 | 23.02 | .9053 | 22.995 | .6583 | 16.721 | 1.000 | 25 | 10 | 254.00 | 6.125 | 155.58 | 4.00 | 101.60 | 10 |
.9093 | 23.096 | |||||||||||||
.938 | 23.81 | .9365 | 23.787 | .6895 | 17.513 | 1.000 | 25 | 10 | 254.00 | 6.125 | 155.58 | 4.00 | 101.60 | 10 |
.9405 | 23.889 | |||||||||||||
.945 | 24 | .9440 | 23.978 | .6969 | 17.701 | 1.000 | 25 | 10 | 254.00 | 6.125 | 155.58 | 4.00 | 101.60 | 10 |
.9480 | 24.078 | |||||||||||||
.969 | 24.61 | .9678 | 24.582 | .7208 | 18.308 | 1.000 | 25 | 10 | 254.00 | 6.125 | 155.58 | 4.00 | 101.60 | 12 |
.9718 | 24.684 | |||||||||||||
.984 | 25 | .9830 | 24.968 | .7363 | 18.702 | 1.000 | 25 | 10 | 254.00 | 6.125 | 155.58 | 4.00 | 101.60 | 12 |
.9870 | 25.070 | |||||||||||||
1.000 | 25.40 | .9990 | 25.375 | .7520 | 19.101 | 1.000 | 25 | 10 | 254.00 | 6.125 | 155.58 | 4.00 | 101.60 | 12 |
1.0030 | 25.476 | |||||||||||||
1.063 | 26.99 | 1.0615 | 26.962 | .8145 | 20.688 | 1.000 | 25 | 10 | 254.00 | 6.125 | 155.58 | 4.00 | 101.60 | 12 |
1.0655 | 27.064 | |||||||||||||
1.125 | 28.57 | 1.1240 | 28.550 | .8770 | 22.276 | 1.000 | 25 | 10 | 254.00 | 6.125 | 155.58 | 4.00 | 101.60 | 12 |
1.1280 | 28.651 | |||||||||||||
1.188 | 30.16 | 1.1865 | 30.137 | .9395 | 23.863 | 1.000 | 25 | 10 | 254.00 | 6.125 | 155.58 | 4.00 | 101.60 | 12 |
1.1905 | 30.239 | |||||||||||||
1.250 | 31.75 | 1.2490 | 31.725 | .9390 | 23.851 | 1.000 | 25 | 10 | 254.00 | 6.125 | 155.58 | 4.00 | 101.60 | 14 |
1.2530 | 31.826 |